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Dosing system

Dosing system

APZEM pH dosing system is an automated solution designed to maintain optimal pH levels in various industrial and commercial processes by accurately dosing acids or alkalis. This system is essential in industries such as water treatment, chemical manufacturing, agriculture, food and beverage production, and wastewater management, where precise pH control is critical for process efficiency, product quality, and regulatory compliance.

The pH dosing system typically includes a pH sensor, dosing pump, control unit, and storage tanks for the dosing chemicals. The pH sensor continuously monitors the pH level of the process fluid and sends real-time data to the control unit. When the pH deviates from the desired setpoint, the control unit activates the dosing pump to add the appropriate amount of acid or alkali to adjust the pH back to the optimal range.

Key features of a pH dosing system include:

  1. High Precision and Accuracy: Ensures accurate dosing of chemicals to maintain the desired pH level, preventing over- or under-dosing.

  2. Automation: Reduces the need for manual adjustments, enhancing efficiency and minimizing human error.

  3. Real-Time Monitoring and Control: Provides continuous feedback from the pH sensor, allowing for immediate correction of pH deviations.

  4. Safety and Compliance: Ensures safe handling of potentially hazardous chemicals and helps meet industry regulations and environmental standards.

  5. Versatility: Can be used in a wide range of applications, from small-scale operations to large industrial processes.

  6. Ease of Integration: Can be seamlessly integrated into existing process control systems, enhancing overall operational efficiency.

Using a pH dosing system helps industries maintain optimal pH levels, which is essential for effective process management, product quality, and environmental protection. By providing accurate and automated pH control, these systems contribute to safer, more efficient, and reliable operations.

Specifications:

Dosing Pump: 

Capacity: 10.5 LPH

Max. injection pressure: 2 Kg/cm2

volumetric efficiency: 95%

overall efficiency: 98%

steady state accuracy: +/- 2%

Repeatability: +/- 2%

operating temperature: 60 deg C

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Frequently Asked Questions

A pH dosing system in a wet scrubber is designed to automatically control and adjust the pH level of the scrubbing solution by adding acidic or alkaline chemicals as needed. It ensures that the scrubber operates within the optimal pH range for effective pollutant removal.

pH dosing systems are essential to maintain the desired pH level of the scrubbing solution. This ensures efficient neutralization of pollutants and prevents corrosion of equipment within the scrubber system.

A pH dosing system monitors the pH level of the scrubbing solution using sensors and automatically doses acidic or alkaline chemicals (such as sulfuric acid or caustic soda) into the solution to maintain the desired pH range.

The choice of chemicals depends on the initial pH of the scrubbing solution, the contaminants being treated, and the required pH adjustment range. Chemical compatibility with system materials and environmental considerations also play a role.

If the pH dosing system malfunctions, operators should check for issues such as clogged lines, sensor errors, or chemical supply problems. Troubleshoot the system according to manufacturer guidelines and seek technical support if needed.

Benefits include precise pH control, improved scrubbing efficiency, reduced chemical usage, extended equipment lifespan, minimized environmental impact, and compliance with regulatory pH discharge limits.
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